Hot Washed PET Flakes form the foundation of our recycling value chain. Derived from post-consumer PET bottles, these flakes undergo a stringent multi-stage washing, sorting, and decontamination process to ensure purity, consistency, and suitability for downstream applications. They act as the primary raw material for a wide spectrum of industries that demand both performance and sustainability, including textiles, packaging, and engineering plastics.
Our facility at Giridih, Jharkhand, is equipped with advanced washing and separation systems, ensuring that every flake meets global benchmarks for food-grade and industrial-grade usage. By maintaining strict segregation of clear, light blue, and mixed-color flakes, we deliver tailored solutions to customers with varying technical requirements.
Quality Standards
We adhere to globally recognized quality benchmarks for PET recycling. Each batch of flakes undergoes rigorous testing across multiple parameters to guarantee consistency and safety.
Key Quality Parameters:
• Intrinsic Viscosity (IV): Maintained within specified ranges to ensure spinnability and downstream processing efficiency.
• Moisture Content: Controlled to < 0.5% to prevent hydrolytic degradation during fiber or resin production.
• PVC Content: Reduced to <30 ppm to eliminate process contamination.
• Contaminants: Removal of metals, labels, adhesives, and caps through advanced optical sorting and hot washing.
• Flake Color and Clarity: Categorized into clear, light blue, green, and mixed, ensuring maximum flexibility for end-use applications.
• Odor Neutrality: Hot caustic washing ensures flakes are free from organic residues and off-smells.
Certifications and quality audits are aligned with both BIS (Bureau of Indian Standards) and international norms like GMP, EFSA, and FDA guidelines where applicable.
Recycled Polyester Staple Fibre (RPSF) is the flagship value-added product of our recycling operations, manufactured from high-quality Hot Washed PET Flakes. It represents the successful transformation of post-consumer PET waste into a versatile, durable, and sustainable raw material for the textile and non-textile industries.
Our state-of-the-art facility in Giridih, Jharkhand, is equipped with advanced spinning and fiber-finishing technologies to produce RPSF of various deniers, lengths, and finishes. With this capability, we cater to the diverse needs of spinning mills, non-woven manufacturers, automotive suppliers, and home textile brands. By ensuring consistent quality and reliable supply, we support industries worldwide in achieving their recycled content targets and reducing dependence on virgin polyester.
Quality Standards
RPSF quality is maintained through precision engineering and stringent process control at every stage, from raw material preparation to fiber finishing.
Key Quality Attributes:
• Denier Range: Available in fine (0.8D–2D), medium (3D–6D), and coarse (15D–20D) ranges.
• Cut Lengths: Customizable (32mm, 38mm, 44mm, 51mm, etc.) based on end-user requirements.
• Luster Options: Bright, semi-dull, and full-dull fibers for varied textile applications.
• Tenacity & Elongation: Optimized for spinning efficiency and durability of end-products.
• Moisture & Impurity Control: Ensured through continuous monitoring to meet international benchmarks.
• Color Variants: White, black, and colored fibers (custom shades possible).
All products undergo lab testing for denier, strength, elongation, crimp, and shrinkage, with compliance to BIS standards and global certifications (such as GRS – Global Recycled Standard).
